Material Requirements Planning (MRP)

Material Requirements Planning (MRP)
Material Requirements Planning (MRP)

Material Requirements Planning (MRP) Overview

With Just-in-Time methodologies, many MTO manufacturers are faced with constantly changing blanket orders, small run repeat orders and delivery schedules that are shorter than material lead time. The Material Requirements Planning (MRP) module alleviates the stress of these situations by automating many of the processes required to keep supply and demand synchronized.

Enter general part forecasts or specific customer/part forecasts. MRP consumes the forecast with actual orders as they are received. Lower level component requirements with long lead times are visible before the end part is released.

Master Production Schedule
The Master Production Schedule (MPS) is where you enter production forecasts for specific end parts. Perform an iterative process of entering a planned schedule, viewing the effect on your resources and then modifying the plan until you have the achieved an optimal schedule.

MRP Generation
Net change or full MRP regeneration options are available. The MRP generation process balances the demand of customer orders and forecasts with the supply of jobs. As orders and forecasts change, MRP automatically adjusts corresponding jobs so that you are always in balance. MRP even reschedules your plant for you.

MRP creates purchase order suggestions for all purchased parts that are needed to complete production. Lead times and vendor price breaks are used to determine when the part should be ordered and at what price.

MRP can be run for all plants or individual plants within a company. Changed schedule dates roll down to all subcomponents – even those being manufactured in another plant.

Available to Promise
View running balances with the Available to Promise function. Enter a quantity and the system will find the earliest date that quantity will be available. Enter a date and see how many parts are available on that day. MPS, forecast, order and planned receipt quantities are visible to help you in your production planning tasks.

Bill of Material
MRP checks the revision level and verifies approvals before pulling in a standard bill of material and routing. For those parts which do not have a current approved revision, a job suggestion is created in the new/change order queue – eliminating the possibility of forgetting about a requirement.

Log File
A log file is available to see what changes were created by MRP.

Material Requirements Planning is fully integrated with the Order Management, Job Management, Inventory Management, Purchase Management and Multi-Site Management modules.

How YGL BeyondERP can help SMEs in manufacturing industry to adopt and implement Industry 4.0?

We Help Manage Industry 4.0 Implementation via ERP System

With YGL, you’ll be working with the most experienced professionals in the ERP industry. Whether you need short-term support or resources for a long term engagements, our ERP Consultants have the expertise to help you implement and integrate the ERP system requirement for Industry 4.0. With a core team of functional and technical ERP consultants that are both skilled and certified, we can quickly implement a robust ERP System to maximize the value of your investment.

YGL BeyondERP system applications allows you to enable a seamless workflow from your finance to warehouse and right down to your production efficiency by providing you the essential management dashboard which allows you to have a clear visibility.

As an industry leader in ERP system Implementation, we can be sure that each YGL consultants have the highest qualifications. We provide a wide range of ERP System Integrations with experience ranging from IOT(Internet of Things) right down to Data analytics  on OEE (Overall Equipment Effectiveness), supporting all functional modules to complete project management for your project needs. All of our consultants are fully vetted for the project they’re submitted for, which means you’re only reviewing the most qualified consultants who do what you need done.

We Can Help to implement ERP System Integration under Industry 4.0

We look forward to hearing from you. Contact us today so that we can help you with our YGL BeyondERP which is strategy Industry 4.0 ready implementation needs heading towards Industry 4.0.

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